Archive for the ‘Small boiler experiment’ Category

Needing more heat

Thursday, January 7th, 2010

As I’ve reported in earlier blogs, my large, old farm-style house in Bethel, Maine, was heated experimentally last winter with a four-section pellet-fred boiler. The Janfire-fired system is rated at 23 kilowatts, about 51,000BTU/hour. The system heated the house to our satisfaction pretty well last winter with the exception of a few “design days” when outside temperatures dropped below zero. On those days, we were faced with a house at, or below, 60 degrees F, or burning a bit of oil to support the pellet boiler.

During this past Christmas seasons, my 86 year old mother joined us for two weeks. Our standards for suitable heating (67F, or so) didn’t work for her, so we needed to try to keep the house at 70F at a minimum. The little boiler fired at capacity much of the season to meet the demand and was generally successful. However, on days when single digit to sub-zero temperatures struck, there was no way. The boiler is just too small to fill that demand largely due to heating time lost to the ashscraping cycle of the top-fed burner. To meet the need, I set the oil boiler to fire when water temperatures dropped to 160F. All worked well; the boiler fired occasionally, generally following an ashscrape cycle when water temps would drop below the target level. My mother was warm and little supplemental oil was burned. During the past heating season, I used a total of 40 gallons of supplemental oil.

It is my assumption that a small boiler of the same capacity of an underfed burner design that did not require lost time to ashscraping would meet my demand without support from the oil boiler. It would be fun to test the assumption.

Because I’ve been able to use an extended ashscrape cycle due to the improvements in pellet quality, I haven’t been cleaning my boiler as often as I did last year. That’s been a mistake. In this particular Bosch/Janfire system there is ample opportunity in the cast iron boiler for ash to reduce boiler efficiency. I’ve returned to a two week cleaning cycle for this boiler to keep efficiency up and pellet consumption down.

In the interest of full disclosure, Dutch Dresser is the Managing Director of Maine Energy Systems which sells both the Bosch/Janfire system referenced here and the more advanced AutoPellet systems made under license from OkoFEN of Niederkappel, Austria.

Domestic hot water from summer pellet burning

Monday, September 14th, 2009

In the interest of full disclosure the author is a Director of Maine Energy Systems.

I am often asked what I do about domestic hot water in the summer since my house is heated with a MESys pellet-fired boiler system. The answer is, “I burn some pellets” just as I have burned some oil to create hot water for decades.

The follow-on question is always, “how many pellets does it take?” In a single case sample, my own, I have found an answer. Three adults live in my house full-time, one a college-aged son who loves long showers. We have frequent overnight company, including the families of four of our older son and our daughter. We use a washing machine and dishwasher as anyone does, and we’ve made no particular water reduction modifications to our house so our hot water consumption is probably typical for Americans like us.

My system contains an indirect hot water tank, which I keep adjusted to 180F during the heating months. During the non-heating months, I’ve reduced that setting to 120F, so the boiler fires at low level or in “keep alive” mode most of the time.

This summer, since the end of the heating season, I have averaged 20 pounds of pellets/day for the heating of water using my MESys 4000/Janfire system. At $270/ton that places my average daily hot water costs at $2.70, or the cost of a bit more than a gallon of #2 heating oil.

Ideally, I would have solar panels on my barn roof to further reduce combustion of any sort for the production of domestic hot water, but that will have to wait a bit.

Dutch Dresser

There is a limit…

Friday, January 16th, 2009

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Last night the weatherman on television was delighted to be able to report that we would see low temperatures like we haven’t seen for years.  In some ways, this was good news to me; I’d get to see how the little boiler would do in our big, old house in very cold weather.  Not wanting to risk any frozen pipes, I adjusted the AquaStat on the oil boiler to kick in if the water in the system dropped below 150F.

Today's temp

Today's temp

At 6:00 a.m. today, my thermometer said -30F.  The house was at the temperatures we customarily keep, and the kitchen was cool, as it generally is during hard cold snaps.  There is insufficient fin tube in the kitchen to heat it effectively in very cold weather and it faces northwest.

I heard the oil burner kick on and run for about five minutes indicating that water temperatures in the system had dropped below 150F.  When I go up, I checked the systems, and the MESys 4000 had a boiler temperature of 172F despite the fact that all five zones in the house were calling.

Showers, morning dishwashing, and keeping up with the house dropped the water temperature below 150F once more giving the oil burner another four or five minutes of catch up.  For the balance of the day, no oil burner time was required, and the house stayed at its usual temperatures.

I gained confidence that the little boiler would have kept the house from freezing on those conditions, but layered clothing would also have been a good idea.

Dutch Dresser